Arb 3462010 User Manual

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27/9/05 Page 1 of 14 3783168
If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.
Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807
WA: (08) 9244 3553 NSW: (02) 9821 3633 ACT: (02) 6280 7475 SA: (08) 8244 5001 QLD: (07) 3872 3872 NT: (08) 8947 2262 TAS: (03) 6331 4190
ARB COMBINATION WINCH, NON-WINCH BULL BAR TO SUIT
CHEVROLET SILVERADO 99-02 1500 MODELS.
PRODUCT No. 3462010, WITH FITTING KIT 3562010
WARNING
FOR VEHICLES EQUIPPED WITH SRS AIRBAG
WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT
PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.
TAKE NOTE OF THE FOLLOWING:
THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING
ONLY THE HARDWARE SUPPLIED.
IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT YOUR
NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE
IMPACT ABSORPTION SYSTEM MUST NOT BE ATTEMPED.
DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN
THOSE SPECIFIED BY ARB.
DO NOT REMOVE LABELS FROM THIS BULL BAR.
THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.
Note :
This bull bar is suitable for Warn 9,500-16,500lb winches.
Fog light provisions are in lower pan area of bull bar. IPF840FYS lights
are suitable for this location.
Tools Required
Metric Spanner and Socket set Allen key set
Phillips head screwdriver Dia 15/64”, 10.0 and 12.0mm drill bits
Electric drill 13mm chuck Sikaflex 227 adhesive, black color
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Summary of Contents

Page 1 - WARNING

27/9/05 Page 1 of 14 3783168 If you have any queries regarding the installation of this product please contact the distributor from whom it was pur

Page 2

27/9/05 Page 10 of 14 3783168 3. IF FITTING WINCH 3.1 From the factory the winch handle should be in the position as shown. Remove cable retai

Page 3

27/9/05 Page 11 of 14 3783168 • For 16500lb winches, apply Sikaflex (or similar product) to rear of control box trim plate from fitting kit (not

Page 4

27/9/05 Page 12 of 14 3783168 Fitting with winch, number plate above RFL Fitting without winch, number plate covers RFL opening 3.5 Fitting n

Page 5

27/9/05 Page 13 of 14 3783168 4. FITTING BULL BAR TO VEHICLE 4.1 Using two people, three if winch fitted, position the bar assembly on the veh

Page 6

27/9/05 Page 14 of 14 3783168 4.5 Wire up the indicator and clearance lamp assemblies. Use scotch locks to splice cables to existing indicator an

Page 7

1/7/05 Page 1 of 13 3783169 If you have any queries regarding the installation of this product please contact the distributor from whom it was purc

Page 8

1/7/05 Page 2 of 13 3783169 USE PART No QTY DESCRIPTION MOUNT BRACKETS TO VEHICLE 3756771L 1 BRACKET BAR MOUNT LHS 3

Page 9

1/7/05 Page 3 of 13 3783169 BAR TO MOUNT ASSEMBLY 6151255 6 BOLT M12 X 40mm 4581050 6 WASHER SPRING M12 4581049 12 WASHER FLAT M12 4

Page 10 - 3. IF FITTING WINCH

1/7/05 Page 4 of 13 3783169 ASSEMBLY SEQUENCE FOR WINCH BUMPER. 1. FITTING MOUNTING BRACKETS 1.1 Remove plastic shroud above radiator as shown,

Page 11

1/7/05 Page 5 of 13 3783169 1.4 Remove outer bolt from tow hook as shown 1.5 Fit the mount brackets as shown, to the end of the chassis rails,

Page 12

27/9/05 Page 2 of 14 3783168 USE PART No QTY DESCRIPTION MOUNT BRACKETS TO VEHICLE 3756752L 1 BRACKET BAR MOUNT LHS

Page 13 - FITTING BULL BAR TO VEHICLE

1/7/05 Page 6 of 13 3783169 1.7 Fit M12 bolt, spring washer and Dia 13.0x30x3 large washer into tow hook thread, insert M12 bolt and washer set

Page 14

1/7/05 Page 7 of 13 3783169 2. PREPARING BULL BAR FOR FITTING 2.1 Remove lights from cartons and then remove screws and speed nuts from each l

Page 15

1/7/05 Page 8 of 13 3783169 2.4 Fit large eyebolt nut into the plate on the inside of the bar. 2.5 Screw in the eyebolt using the large washer.

Page 16

1/7/05 Page 9 of 13 3783169 3. IF FITTING WINCH 3.1 From the factory the winch handle should be in the position as shown. Remove cable retaini

Page 17

1/7/05 Page 10 of 13 3783169 • For 16500lb winches, apply Sikaflex (or similar product) to rear of control box trim plate from fitting kit (note

Page 18 - 1. FITTING MOUNTING BRACKETS

1/7/05 Page 11 of 13 3783169 Fitting with winch, number plate above RFL Fitting without winch, number plate covers RFL opening 3.5 Fitting nu

Page 19

1/7/05 Page 12 of 13 3783169 4. FITTING BULL BAR TO VEHICLE 4.1 Using two people, three if winch fitted, position the bar assembly on the vehic

Page 20

1/7/05 Page 13 of 13 3783169 4.5 Wire up the indicator and clearance lamp assemblies. Use scotch locks to splice cables to existing indicator and

Page 21

27/9/05 Page 1 of 13 3783171 If you have any queries regarding the installation of this product please contact the distributor from whom it was pur

Page 22

27/9/05 Page 2 of 13 3783171 USE PART No QTY DESCRIPTION MOUNT BRACKETS TO VEHICLE 3756754L 1 BRACKET BAR MOUNT LHS

Page 23

27/9/05 Page 3 of 14 3783168 BAR TO MOUNT ASSEMBLY 6151255 6 BOLT M12 X 40mm 4581050 6 WASHER SPRING M12 4581049 12 WASHER FLAT M12

Page 24

27/9/05 Page 3 of 13 3783171 BAR TO MOUNT ASSEMBLY 6151255 6 BOLT M12 X 40mm 4581050 6 WASHER SPRING M12 4581049 12 WASHER FLAT M12

Page 25

27/9/05 Page 4 of 13 3783171 ASSEMBLY SEQUENCE FOR WINCH BUMPER. 1. FITTING MOUNTING BRACKETS 1.1 Remove plastic shroud above radiator as shown,

Page 26

27/9/05 Page 5 of 13 3783171 1.4 Remove outer bolt from tow hook as shown 1.5 Fit the mount brackets as shown, to the end of the chassis rails

Page 27

27/9/05 Page 6 of 13 3783171 1.8 Remove loose bolt from pinning hole and drill through using Dia12.0 drill. Then insert and do up M12 bolt set.

Page 28

27/9/05 Page 7 of 13 3783171 2. PREPARING BULL BAR FOR FITTING 2.1 Remove lights from cartons and then remove screws and speed nuts from each

Page 29

27/9/05 Page 8 of 13 3783171 2.4 Fit large eyebolt nut into the plate on the inside of the bar. 2.5 Screw in the eyebolt using the large washer

Page 30

27/9/05 Page 9 of 13 3783171 3. IF FITTING WINCH 3.1 As supplied the winch handle should be in the position as shown. Remove cable retaining b

Page 31

27/9/05 Page 10 of 13 3783171 • For 16500lb winches, apply Sikaflex (or similar product) to rear of control box trim plate from fitting kit (not

Page 32

27/9/05 Page 11 of 13 3783171 Fitting with winch, number plate above RFL Fitting without winch, number plate covers RFL opening 3.5 Fitting nu

Page 33

27/9/05 Page 12 of 13 3783171 4. FITTING BULL BAR TO VEHICLE 4.1 Using two people, three if winch fitted, position the bar assembly on the vehi

Page 34

27/9/05 Page 4 of 14 3783168 ASSEMBLY SEQUENCE FOR WINCH BUMPER. 1. FITTING MOUNTING BRACKETS 1.1 Remove the plastic shroud above the radiator a

Page 35

27/9/05 Page 13 of 13 3783171 4.5 Wire up the indicator and clearance lamp assemblies. Use scotch locks to splice cables to existing indicator an

Page 36

27/9/05 Page 5 of 14 3783168 1.4 Remove the bumper by undoing 2 bolts on the outer rear stabilizer arms, unclip any lights, then undo the 4 bolt

Page 37

27/9/05 Page 6 of 14 3783168 1.8 Remove bracket and fit spacer under flange next to M12 weld nut lining up with drilled hole as shown with M12 b

Page 38

27/9/05 Page 7 of 14 3783168 1.12 Fit M12 bolt, nut and washer set into spacer, and M12 bolt and washer set into top of bracket and flange and n

Page 39

27/9/05 Page 8 of 14 3783168 2. PREPARING BULL BAR FOR FITTING 2.1 Remove lights from cartons and then remove screws and speed nuts from each

Page 40

27/9/05 Page 9 of 14 3783168 2.4 Fit large eyebolt nut into the plate on the inside of the bar. 2.5 Screw in the eyebolt using the large washer

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