Arb 5650010 User Manual

TJ & TJ UNLIMITED JEEP REAR BAR & WHEEL CARRIER • PART No 565 0010 REAR BAR. • PART No 575 0012 WHEEL CARRIER. • PART No 575 0020

PRE - ASSEMBLY OF THE WHEEL CARRIER 5. INSTALLATION OF THE LOCKING PIN Place the spring inside the locking bracket as shown in the pho

REINFORCING BRACKET FITMENT TO VEHICLE 6. REINFORCING BRACKET FITMENT TO CHASSIS. RIGHT HAND SIDE SHOWN. Inse

FITTING THE REAR BAR TO THE VEHICLE 7. INSTALLATION OF THE REAR BAR TO THE VEHICLES REAR CROSS MEMBER. With the assistance of another

FITTING THE REAR BAR TO THE VEHICLE 10. MARKING THE REAR BAR POSITION TO THE VEHICLE. With the rear bar in position on the back of the vehicle,

FITTING THE REAR BAR TO THE VEHICLE 13. INSTALLATION OF THE REAR BAR With the rear bar back on the vehicle insert two M12 x 50 mm bolts, spr

FITMENT OF WHEEL CARRIER TO REAR BAR 1. REMOVE RIGHT HAND TAIL LIGHT The right hand tail light

FITMENT OF WHEEL CARRIER TO REAR BAR Last Rev Date: 16/10/2006 Page 16 of 25 3783210 - rev 3Copyright © 2005 by ARB Corporation Limited. All ri

FITTING OF THE GAS STRUT DESCRIPTION OF STRUT 6. FITTING THE STRUT TO REAR BAR Open wheel carrier to gain access to the strut mounting t

ADJUSTMENT OF WHEEL CARRIER 9. ADJUSTING THE HEIGHT OF THE WHEEL CARRIER The wheel carrier should sit parallel with the rear step when viewed ho

ADJUSTMENT OF THE REAR STEP COMPONENTS 12. ADJUSTING THE GRABBER BRACKET With the bolts attaching the catch grabber bracket finger tight, shut

GENERAL CARE AND MAINTENANCEBy choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD products in the world. Your b

FITTING THE WHEEL MOUNTING BRACKET TO THE CARRIER 2. INSTALLATION OF THE STUDS TO THE BRACKET Using a steel vice or similar place the stud th

FITTING THE WHEEL MOUNTING BRACKET TO THE CARRIER 5. INSTALLATION OF THE SPARE WHEEL TO THE BRACKET Fit the spare wheel to the carrier and en

RE-FITTING THE HI LEVEL BRAKE LAMP TO THE WHEEL CARRIER 8. INSTALLATION OF THE CAGE NUTS INTO THE BRACKET Fit the four M8 cage nuts (long leg

VEHICLE WIRING MODIFICATIONS FOR HI – LEVEL STOP LAMP 11. DRILLING THE TAIL LAMP HOUSING Turn the tail lamp housing upside down as shown .

RE-FITTING THE TAIL LAMP TO VEHICLE 14. DIVIDER PLATE TO TAIL LAMP HOSING Re - fit the divider to the housing . Ensure the wiring sits in

FINAL - ASSEMBLY OF THE REAR BAR COVER PANEL ASSEMBLY Now that all adjustments & operations have been done and checked on the rear bar and s

Last Rev Date: 16/10/2006 Page 3 of 25 3783210 - rev 3Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be r

Last Rev Date: 16/10/2006 Page 4 of 25 3783210 - rev 3Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be r

PREPARATION OF THE VEHICLE 1. REMOVAL OF THE FACTORY SPARE WHEEL CARRIER. Remove the spare wheel from the vehicle. Unbolt the factory hi – le

PRE - ASSEMBLY OF REAR BAR 3. INSTALLATION OF THE SLIDER Insert two plastic square plugs into holes in the rear bar. The plugs should snap

PRE - ASSEMBLY OF REAR BAR 5. INSTALLATION OF THE BUMP STOP Fasten the bump stop to the rear bar using two M6 x 25 mm stainless steel button

PRE - ASSEMBLY OF REAR BAR 8. INSTALLATION OF PIVOT ADJUSTING BOLT Insert the M8 x 50 mm adjusting bolt (as shown in the photo) through the

PRE - ASSEMBLY OF THE WHEEL CARRIER 2. INSTALLATION OF THE STOPPER Install one M8 nut, spring washer and flat washer onto the threaded section